Flour Mixer

1.Output: 100kg/load

2.Tank Size: φ650 x 900mm

3.Power: 4kw

4.Dimension: 1100 x 700 x 1200mm

Flour Mixer is used to mix the raw material, like corn flour, rice flour, fish bone flour, ox bone flour with liquid and other additives. 

1、Stainless steel structure, especially the parts in contacting with the raw material or products;

2、Cover small area, easy cleaning, and operate stably.

Raw material discharger with 2 feeding opening 

1.Power: 2.2kw

2.Dimension: 4200*500*2000mm

DR-70 Double-screw Extruder

Dimension: 4000 x 900 x 2700mm

Feeding System:

1.Feeding power: 0.75kw

2.Feeding screw diameter: 55mm

3.Feed Screw Speed: 0-150rpm

Driving & Extruding System:

1.Main Motor Power: 30kw

2.Main Screw Length: 1410mm

3.Main Screw Diameter: 70mm

4.Main Screw Speed: 0-250rpm

5.Heating Zone: 3 zone

6.Heating Power: 2kw x 7 = 14kw (7 heating rings)

Lubricating System:

Lubricating Power: 0.37kw

Cutting System:

1.Cutting power: 0.75kw

2.Cutter Quantity: 1-4pcs

3.Cutting Length: 2-30mm

DR-70 Double Screw Extruder serves to gelatinize flours and starches continuously and automatically. 

1、A wide range of puff snacks with different formulations can be obtained;

2、The use of a continuous automatic process provides greater production outputs than offered by traditional systems, with savings in energy and reduced management cost;

3、Using PLC and touch screen to control the extruder, having friendly and clear interface;

4、Automatic dosing unit for utilization with any type of flours and starches (size should be 60-80mesh);

5、The screws are made by 38CrMoAIA with the hardness of 55hrc, which is hard and strong;

6、Barrel is divided into 3 parts and made by allay steel with hardness 55hrc.

7、The barrel and the screws are modular in structure. Each module is equipped with its own heating ring with electric heating rings;

8、Auto-temperature control system makes temperature more direct and the parameter more precise;

9、The cutter is equipped with 1-4pcs cutters for face cutting of the product out of the extruder. The location and speed of the cutter can be adjustable.

10、The forced lubrication system, so that it can guarantee the equipment transmission life longer;

11、Self-cleaning function: after each shift, it can be cleaned without disassembling;

1.Nice appearance with streamline modelling

2.Dimension: 630 x 470 x 1740mm

3.Motors: LEADGO

4.Electric parts: SCHNEIDER or DELIXI

5.PLC and touch screen: SIEMENS

6.Inverter: SUNYE

Sifter 

1.Power: 0.4kw

2.Dimension: 2200*1000*800mm

The Sifter is to cool and separate the extruding balls from sticking together.

1、Stainless steel structure, especially the parts in contacting with the raw material or products;

2、Complete separate the raw materials to assure the final quality;

Air Conveyor

1.Power: 1.1kw    

2.Dimension: 1600 x 900 x 2000mm

Air Conveyer is a conveyer, which is responsible to convey the materials to the next equipment. 

1、Stainless steel structure, especially the parts in contacting with the raw material or products;

2、Air Conveyer can convey the materials to any distance or at any angel. 

3、All the materials are occluded in a stainless steel cylinder, which prevent contact with any dust or pollution.

Flaking Machine

1.Drive power: 18.5kw

2.Conveying power: 0.75kw

3.Roller material: Alloying steel

4.Roller width: 1000mm

5.Roller diameter: 450mm

6.Roller hardness: 50hrc

7.Roller speed: 0-85rpm

8.Roller weight: 1100kg each

9.Mesh belt width: 1200mm

10.Weight: 3000kg

11.Dimension:1900 x 2000 x 2200mm

Flaking Machine is used to adjust the thickness of corn flakes as desired. All parts in contact with product in stainless steel. 

1、It has equipped with a belt to convey the product out of machine or the exit. Allocated with distribution system, to avoid any sticky between two ore more flakes. 

2、Allocated with blades to separate any flakes stick onto the rollers. 

3、Allocated with recycling water system to cool down rollers temperature.

4、All stainless steel welding in Argon and non-porous.
Any parts in contact with raw material or product are stainless steel.

Flat Conveyer

1.Driving Power: 0.55kw

2.Dimension:

3.4000 x 600 x 3100mm

Flat Conveyer is used to collect the corn flakes from the flaking machine, and convey to the next equipment.

1、Equipped with vibrating sifter to feed the materials stably and evenly;

2、Easy cleaning and operation; run stably.

Air Conveyor

1.Power: 1.1kw    

2.Dimension: 1600 x 900 x 2000mm

Air Conveyer is a conveyer, which is responsible to convey the materials to the next equipment. 

1、Small size, and is convenient to move. 

2、Air Conveyer can convey the materials to any distance or at any angel. 

3、All the materials are occluded in a stainless steel cylinder, which prevent contact with any dust or pollution.

Five-layer Roaster 

1.Driving Power: 2.2kw

2.Fan Power: 0.25kw x 2 = 0.5kw

3.Dimension:5100 x 1200 x 2180mm

Gas Type:

Gas Consumption: 12-16m3/hr

Burner Brand of Gas / Oil Roaster: BALTUR, Italy

Five-Layer Roaster is used to dry a wide range of products, such as dog snacks, corn flakes, core filling food, etc.

1、Five layer structure can prolong the drying time and reduce the coverage area;

2、Side guard to prevent products falling from the belt;

3、Various speed inverter drives for five layers;

4、Auto temperature control system with the temperature range between 15-120℃;

5、The body is well sealed to prevent any heating leakage, and thus reduce the savings in energy;

6、Equipped with special thermal-protective coating to prevent any burnt or scald to the workers

Small Hoister

1.Power: 0.55kw

2.Rotary speed: 85rpm

3.Weight: 200kg

4.Dimension: 2000 x 570 x 1500mm

Small Hoister is used to convey the corn flakes to the high temperature roaster.

1、The conveying belt is made by materials which meeting food standards;

2、Conveying speed can be adjustable;

3、Easy operation and maintenance, work stably.

High Temperature Toaster (Gas)

1.Driving Power: 3.1kw

2.Gas Heating Consumption: 10-15m3/hr

3.Dimension: 3800 x 1600 x 17500mm

Hgh temperature Toaster can inflate the corn flakes giving it the crispy taste and crunchiness. 

1、Method of operation is by electric heating, and then heating air inside the oven by conduction. 

2、Combustion gases can not get in contact with product. 

3、Heating plates are on top and bottom of the belt with a temperature on the surface of these plates minimum 300℃. 

4、The product should get the crispy and crunchy aspect in 10 seconds which is the average travel time of the product inside the oven.

5、Easy operation and maintenance, work stably.

Small Hoister

1.Power: 0.55kw

2.Rotary speed: 85rpm

3.Weight: 200kg

4.Dimension: 2000 x 570 x 1500mm

Small Hoister is used to convey the corn flakes to the high temperature roaster.

1、The conveying belt is made by materials which meeting food standards;

2、Conveying speed can be adjustable;
Easy operation and maintenance, work stably.

3m Single rotating drum with two-tank sugar coating system

1.Coating Drum:

2.Drum Driving Power: 3.1kw

3.Size: 3000x800x1740mm

4.Two-tank sugar coating system: 2210x1100x1550mm

This system is to coat the sugar, honey or chocolate onto the corn flakes or breakfast cereals.

1、Stainless steel structure, especially the parts in contacting with the raw material or products;

2、Evenly coating sugar or chocolate onto the products;

3、Safety device for any abnormal conditions occurred;

4、Sugar melting tank is equipped with heating machine for heat the sugar, water, oil and other liquid. The heating temperature can be adjustable;

5、Double-layer tank walls to prevent the sugar cooling down

Big Hoist

1.Power: 0.37kw

2.Rotary speed: 85rpm

3.Weight: 200kg

4.Dimension: 2500 x 800 x 2200mm

Big Hoist is a conveyer, which is used to convey the raw materials to next equipment.

1、Stainless steel structure, especially the parts in contacting with the raw material or products;

2、The conveying belt is made by materials which meeting food standards;

3、Conveying speed can be adjustable;

Five-layer Roaster (Gas type)

1.Driving Power: 2.2kw

2.Fan Power: 0.25kw x 2 = 0.5kw

3.Dimension: 5100 x 1200 x 2180mm

4.Gas Type:

Gas Consumption: 12-16m3/hr

Burner Brand of Gas / Oil Roaster: BALTUR, Italy

Five-Layer Roaster is used to dry corn flakes.

1、Five layer structure can prolong the drying time and reduce the coverage area;

2、Side guard to prevent products falling from the belt;

3、Various speed inverter drives for five layers;

4、Auto temperature control system with the temperature range between 15-120℃;

5、The body is well sealed to prevent any heating leakage, and thus reduce the savings in energy;

6、Equipped with special thermal-protective coating to prevent any burnt or scald to the workers

LQX-5 Cooling conveyer

1.Driven power: 0.37kw

2.Fan power: 0.24kw

3.Dimension: 5000 x 800 x 1200mm

4.Weight: 200KG

LQX-5 Cooling conveyer is used to cool the pet snacks after cutting.

1、The whole machine is made of stainless steel. On the top there's net belt, which convey the extruded chewing to forward. 

2、Above the net belt, there are fans to make the extruded chewing bone cooling down.