Fully Auto Core Filling Snacks Extruding Line
Fully Auto Core Filling Snacks Extruding Line
Fully Auto Core Filling Snacks Extruding Line
Fully Auto Core Filling Snacks Extruding Line
Fully Auto Core Filling Snacks Extruding Line
Fully Auto Core Filling Snacks Extruding Line
Fully Auto Core Filling Snacks Extruding Line
Fully Auto Core Filling Snacks Extruding Line
Fully Auto Core Filling Snacks Extruding Line
Fully Auto Core Filling Snacks Extruding Line
Fully Auto Core Filling Snacks Extruding Line
Fully Auto Core Filling Snacks Extruding Line
+
  • Fully Auto Core Filling Snacks Extruding Line
  • Fully Auto Core Filling Snacks Extruding Line
  • Fully Auto Core Filling Snacks Extruding Line
  • Fully Auto Core Filling Snacks Extruding Line
  • Fully Auto Core Filling Snacks Extruding Line
  • Fully Auto Core Filling Snacks Extruding Line
  • Fully Auto Core Filling Snacks Extruding Line
  • Fully Auto Core Filling Snacks Extruding Line
  • Fully Auto Core Filling Snacks Extruding Line
  • Fully Auto Core Filling Snacks Extruding Line
  • Fully Auto Core Filling Snacks Extruding Line
  • Fully Auto Core Filling Snacks Extruding Line

Fully Auto Core Filling Snacks Extruding Line

Automate core filling for snacks, ensuring uniform filling quality, with 50% faster processing and 300+ clients worldwide who praise the machine’s efficiency.

Classification

Fully Auto Core Filling Snacks Extruding Line
Fully Auto Core Filling Snacks Extruding Line
Fully Auto Core Filling Snacks Extruding Line
Fully Auto Core Filling Snacks Extruding Line
Fully Auto Core Filling Snacks Extruding Line
Fully Auto Core Filling Snacks Extruding Line
Fully Auto Core Filling Snacks Extruding Line
Fully Auto Core Filling Snacks Extruding Line
Fully Auto Core Filling Snacks Extruding Line
Fully Auto Core Filling Snacks Extruding Line
Fully Auto Core Filling Snacks Extruding Line
Fully Auto Core Filling Snacks Extruding Line
+
  • Fully Auto Core Filling Snacks Extruding Line
  • Fully Auto Core Filling Snacks Extruding Line
  • Fully Auto Core Filling Snacks Extruding Line
  • Fully Auto Core Filling Snacks Extruding Line
  • Fully Auto Core Filling Snacks Extruding Line
  • Fully Auto Core Filling Snacks Extruding Line
  • Fully Auto Core Filling Snacks Extruding Line
  • Fully Auto Core Filling Snacks Extruding Line
  • Fully Auto Core Filling Snacks Extruding Line
  • Fully Auto Core Filling Snacks Extruding Line
  • Fully Auto Core Filling Snacks Extruding Line
  • Fully Auto Core Filling Snacks Extruding Line

Fully Auto Core Filling Snacks Extruding Line

Core Filling Nuggets Extruding Line can produce all kinds of extrusion products, such as snacks, core filling food etc.  The raw materials can be maize, rice or wheat flour, etc.  The performance and quality of Snacks Processing Line reaches the highest international level in its field.  From feeding materials, extruding & inflating, core filling, shaping, roasting, cutting, oil spraying to finished products are done once time automatic.  Extruder control is based on a programmable computer system which adjusts for optimal parameters according to different recipes, water content, pressure and temperature, allowing for simpler more dependable processing.  The following is the Basic Flow Charts of Extruded Snacks Processing Line:
Flour Mix - Screw Conveying - Extruding – Core Filling - Shaping – Roasting - Flavor Coating – Cooling。

Technical Parameters

Model

DR-65

DR-70

DR-85

Capacity

120-150kg/hr

200-260kg/hr

300-350kg/hr

Power

92kw

110kw

120kw

Dimension

22 x 5 x 3m

25 x 5 x 3m

30 x 5 x 3m

Workers Needed

2-3

2-3 

3-4

Equipment Introduction & Parameters:

1

Control cabinet 
1、Siemens PLC

2、Adopts central control, used to control the whole line.

3、Nice appearance with streamline modelling

4、Dimension: 630 x 470 x 1740mm

Configuration:

1、Motors: LEADGO

2、Electric parts: SCHNEIDER or Delixi

3、PLC and touch screen: SIEMENS

4、Inverter: SUNYE

The control cabinet can  use full European brand electric parts Siemens or Schneider, the PLC and touch screen are also international version. Extra cost is USD 6000.
 

2

Screw Feeder

1、Driving Power: 1.1kw

2、Vibrating Power: 0.03kw

3、Dimension:2900 x 1000 x 3100mm
Screw Conveyor is used to the convey the materials to the feeder of the extruder.

4、Stainless steel structure, especially the parts in contacting with the raw material or products;

5、The materials is conveyed in a sealed stainless steel roller to the feeding hopper of extruder without leaking, dust pollution;

6、Equipped with vibrating sifter to feed the materials stably and evenly

3

Biax Pre-conditioner

1、It is injected with hot steam to pre-cook the materials, thus makes the final production capacity to be higher.

2、It evenly mix the materials, and stably feed the materials to the extruder.

3、With hot steam, the materials are being sterilize, which are beneficial for pet’s health

4、Power: 5.5kw

5、Steam Consumption: 0.3ton/hr

6、Steam Pressure: 0.6Mpa

7、Water vapor consumption: 100kg/h

8、Water consumption: 100L/h

NOTE: The customer should buy a Steam Boiler at local market. The steam capacity is 0.5ton/hr and steam pressure is 0.5Mpa.

4

DR-605 Double-screw Extruder 

1、Output: 300-500kg/hr

2、Dimension:4000 x 900 x 2700mm

Feeding System:

1、Feeding power: 1.1kw

2、Feeding screw diameter: 60mm

3、Feed Screw Speed: 0-150rpm

Driving & Extruding System:

1、Main Motor Power: 50kw

2、Main Screw Length: 1650mm

3、Main Screw Diameter: 65mm

4、Main Screw Speed: 0-300rpm

5、Heating Zone: 6 zone

6、Heating Power: 3.5kw x 6 = 21kw 
 

5

Lubricting System:

Lubricating Power: 0.75kw

Cutting System:

1、Cutting power: 3kw

2、Cutter Quantity: 1-4pcs

3、Cutting Length: 2-30mm

4、A wide range of pet food with different formulations can be obtained for dog, cat, b

5、flour size should be 60-80mesh;

6、The screws are made by 38CrMoAIA with the hardness of 55hrc, which is hard and strong;

7、Barrel is divided into 3 parts and made by allay steel with hardness 55hrc. Outside the barrel, there has ceramics heating elements with longer service life.

8、Auto-temperature control system makes temperature controlling more direct and the parameter more precise;

9、The forced lubrication system, so that it can guarantee the equipment transmission life longer;

10、Self-cleaning function: after each shift, it can be cleaned without disassembling;

6

Core Filler can fill cream, chocolate, jam and other filling into the pet food, then combine with Shaping Machine to make Core Filling Snacks.

1、Stainless steel structure, especially the parts in contacting with the raw material or products;

2、Fill cream, chocolate, jam or other fillings into snacks;

3、In building heater to heat the cream, chocolate, jam up to 80℃;

4、Equipped with insulation layer for keep the materials warm and liquid;

5、Well work with double-screw extruder;

6、Cover small area, easy cleaning, and operate stably.

7、Power: 4kw

8、Dimension: 1000 x 800 x 1500mm

7

Nuggets Former&Shaper is made up of two parts, namely shaper and cutter. 

1、It shape the core filling snacks in good appearance, and then cut into required length.

2、Stainless steel structure, especially the parts in contacting with the raw material or products;

3、Double inverter control the speed and length;This machine is in integral structure and can be rectified convenient and quickly.

4、This machine can cut and heal the core filling snacks avoid the filling materials flow out;Safety device is used to avoid any hurt to workers.

5、Power: 1.85kw

6、Dimension: 1200 x 800 x 1300mm

8

10M*Five-layer Dryer with hoister

1、Driving Power: 3kw

2、Fan Power: 3kw*4=12kw

3、Dimension:10300 x 1100 x 2000mm

4、Electric Cabinet Dimension: 600 x 340 x 1220mm

Gas Type:

1、Gas Consumption: 10-15m3/hr

2、Burner Brand of Gas / Oil Roaster: BALTUR, Italy

3、Five-Layer Roaster is used to dry a wide range of products, such as dog snacks, corn flakes, core filling food, etc.

4、Stainless steel structure, especially the parts in contacting with the raw material or products;

5、Auto temperature control system with the temperature range between 15-120℃;

6、The body is well sealed to prevent any heating leakage, and thus reduce the savings in energy;

7、Equipped with special thermal-protective coating to prevent any burnt or scald to the workers

8、2 kinds of power available: Electric,Gas 

9

Coating Drum (Flavoring System) is used to evenly spray the flavor powder and oil onto snacks.

Includes FOUR devices: Coating Drum, Oil Sprayer, Small Hoist and Flavor Sprayer.

1、Stainless steel structure, especially the parts in contacting with the raw material or products;

2、The tank is equipped with heating machine for heat the oil and other liquid. The heating temperature can be adjustable;

3、Easy operation and maintenance, work stably.

Coating Drum:

1、Drum Driving Power: 1.1kw

2、First Drum Size: φ600 x 1500mm

3、Second Drum Size: φ600 x 1800mm

Flavor Sprayer:

1、Flavor Feeding Power: 0.75kw

2、Flavor Feeding Screw 

3、Diameter: 55mm

4、Feed Screw Speed: 0-150rpm

5、Flavor Tank Size: 350 x 320 x 400mm

Oil Sprayer:

1、Oil Heating Power: 0.75kw

2、Oil Pump Power: 0.37kw

3、Oil Tank Size: φ465 x 450mm

Small Hoist:

1、Power: 0.25kw

2、Overall Dimension: 5600 x 1200 x 1800mm

10

LQX-5 Cooing conveyer

1、Driven power: 0.37kw 

2、Fan power: 0.24kw 

3、Dimension:5000 * 800 * 1200mm

4、Weight: 200KG

LQX-5 Cooling conveyer is used to cool the pet snacks

1、The whole machine is made of stainless steel. On the top there's net belt, which convey the extruded chewing to forward.

2、Above the net belt, there are fans to make the extruded chewing bone cooling down.

Others:

1.Delivery Term: FOB Qingdao, by vessel

2.Delivery Time: 45-60 working days

3.Package: Export Standard Wooden Case

4.Payment Terms: T/T or L/C (30% to pay by T/T as down payment while signing the contract; the rest 70% is paid by T/T or L/C at sight before delivery.)

5.Installation / Operation / Service / Maintenance Manual: In English

6.Machine Drawing / Layout: Detail in AutoCAD format (as for actual workshop) 

7.Installation team: Commissioning service provided for 7-10 days. The client bears the technician’s round-trip flight tickets, accommodations and daily salary of USD 200.

8.Warranty: One year from the date of completion of the commissioning

9.Pre-shipment Inspection: Supplier should trial run whole line at supplier’s factory before shipment.

Cooperation Partners

CE Certificate

Utility Model Patent Certificate

FAQ

Q

Could we visit your factory to check the machine carefully and closely?


A

You’re more than welcome to visit Darin, we will provide machine test running, face to face discussioin and turkey project design solution.

Q

Could you afford technician team to guide our installation and commissioning?


A

Oversea commssioning service provided, our technician will help to install the machine, and teach local workers about operation and manitenance. Buyer should pay for the technician’s round flight ticket , accommodation and salary.

Q

How long is your machine’s guarantee time?


A

One year from the machine arrive at your factory.

Q

If some parts break after warranty, what should we do?


A

Darin supply full-life after sales service, whenever new parts needed, we will help to supply new replacments at reasonable price & in shortest time.

Q

If we show our workshop size, can you design layout for the whole line?


A

AutoCAD layout will be provided as client’s workshop size.

Q

During epedemic period, how should we install the processing line without any experience?


A

1)Before delivery, we will take detailed operation video to show how to assemble each machine, how to operate and maintain the line.  2)Operation manual, circuit diagram etc in English version will be provided.  3)Online support available. If any questions during installation or production, our engineer will help to solve by videocall or zoom meeting.

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